Managing dust emissions is a critical challenge for mining operations, especially when handling vast quantities of material. At one prominent iron ore mine in Australia, which processes an astonishing 50 million tons of material annually, significant dust concerns were raised by state regulators. To address these concerns, the mine sought an effective and reliable solution to manage dust emissions across its large ROM bins, primary crusher, transfers, and stacker.

Enter one of Aerison’s innovative Technology Partners, DSI, a global leader in dust control technologies, offering two unique and innovative solutions, namely dry fog technology and the NESCO water spray system. These cutting-edge products have been designed specifically to manage and mitigate dust in industrial environments, making them the perfect choice for tackling the dust challenges at this iron ore mine.

A Cutting-Edge Solution for Dust Control

To manage dust emissions at the mine’s open feed hopper, DSI implemented its dry fog technology. This advanced system uses a specialized manifold to generate a fine mist or “dry fog,” which captures dust particles in the air and prevents them from spreading. By producing tiny water droplets that are similar in size to dust particles, the dry fog binds the dust and causes it to settle rather than becoming airborne. This method is highly effective and environmentally friendly, as it uses minimal water compared to traditional dust suppression techniques.

For dust control at the stacker, DSI introduced its NESCO water spray system. This system employs high-pressure misting and sprays to suppress dust at critical transfer points. The NESCO system is designed to deliver a powerful and consistent mist that targets specific areas, significantly reducing dust emissions. By using these advanced technologies, DSI provided comprehensive dust control solutions that ensured the mine met regulatory requirements and improved the working conditions for onsite employees.

Comprehensive Dust Control and Mitigation

The innovative solutions provided by DSI have delivered robust dust control and mitigation measures for this iron ore mine. By utilizing both dry fog technology and the NESCO water spray system, the mine effectively manages dust emissions, reduces product loss, and maintains a safer working environment. These solutions not only help the mine comply with environmental regulations but also reflect a commitment to sustainable and responsible mining practices.

Dust control is a top priority for mining operations. With the right partner and innovative solutions, mines can successfully tackle dust challenges, protect their workforce, and minimize their environmental footprint. DSI’s approach at this Australian iron ore mine showcases how cutting-edge technology and expertise can come together to solve complex dust control problems effectively.

Interested in learning more about how DSI’s innovative dust control solutions can benefit your mining operation? Contact us at sales@aerison.com to explore how we can help you achieve a cleaner, safer, and more sustainable workplace.